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CUSTOM SHEET METAL WELDING & ASSEMBLY

Precision Welding.
Production-Ready Assemblies.

Integrated welding, hardware installation and mechanical assembly for custom sheet metal parts—from prototypes to production.

  • TIG, MIG & Spot Welding
  • Riveting & Hardware Installation
  • Prototype to Production
  • Inspection Before Delivery

Your project files are securely protected and kept confidential.

Custom welded sheet metal assembly
Integrated Production Joining, hardware and final assembly

FROM INDIVIDUAL PARTS TO COMPLETE ASSEMBLIES

More Than Welding.
A Complete Assembly Solution.

Sheet metal welding and assembly bring separately manufactured components together into a functional, production-ready structure.

HordRT combines precision welding, mechanical fastening, hardware installation and dimensional verification within one coordinated workflow. This helps maintain joint strength, component alignment and consistent fit across the finished assembly.

01

Precision Joining

TIG, MIG and spot welding selected for the material and joint.

02

Hardware Installation

Rivets, studs, nuts and self-clinching hardware installed accurately.

03

Final Assembly

Components aligned, assembled and checked before delivery.

WELDING & ASSEMBLY CAPABILITIES

The Right Joining Process
for Every Assembly.

From clean cosmetic welds to structural joints and final hardware installation, we select each joining method according to the material, geometry and performance requirements of your product.

Discuss Your Assembly
01

TIG Welding

Controlled, clean welding for thin-gauge parts, visible joints and assemblies requiring precise heat input.

  • Stainless steel and aluminum
  • Thin sheet metal components
  • Clean cosmetic welds
02

MIG Welding

Efficient welding for structural frames, brackets and steel assemblies requiring strong and repeatable joints.

  • Carbon and stainless steel
  • Frames and support structures
  • Efficient production welding
03

Spot Welding

Fast, repeatable resistance welding for overlapping sheet components and production-volume assemblies.

  • Overlapping sheet joints
  • Enclosures and internal brackets
  • Consistent production cycles
04

Mechanical Assembly

Complete installation of fasteners, hardware and fabricated components before final inspection and delivery.

  • Riveting and fastening
  • PEM hardware installation
  • Component fit and alignment

HOW IT WORKS

From Fabricated Parts
to a Finished Assembly.

A controlled workflow keeps components aligned, joints consistent and final assemblies ready for their intended application.

01

REVIEW

Drawing & Joint Review

We review materials, joint geometry, tolerances and assembly requirements before production begins.

02

PREPARE

Part Preparation

Cut and formed components are checked, cleaned and prepared for accurate joining.

03

POSITION

Fixturing & Tack Welding

Components are located in fixtures and tack welded to maintain fit, alignment and dimensional stability.

04

JOIN

Controlled Welding

The selected TIG, MIG or spot-welding process is completed using controlled welding sequences.

05

ASSEMBLE

Hardware & Final Assembly

Rivets, PEM hardware, brackets and related components are installed according to the assembly specification.

06

VERIFY

Inspection & Delivery

Weld quality, critical dimensions, appearance and assembly fit are verified before shipment.

Process control from start to finish Every stage is coordinated to protect alignment, appearance and finished assembly quality.
Start Your Project

MATERIALS & JOINING OPTIONS

Built Around Your
Material Requirements.

Material type, sheet thickness, joint geometry and final appearance all influence the most suitable welding or assembly method.

SS

Stainless Steel

Corrosion-resistant assemblies requiring strength and clean welds.

TIG MIG Spot Welding
AL

Aluminum

Lightweight enclosures, panels and structural components.

TIG MIG Fastening
CS

Carbon Steel

Durable frames, brackets, cabinets and equipment structures.

MIG Spot Welding Fastening
GS

Galvanized Steel

Protective sheet metal parts for cabinets and industrial products.

Spot Welding Riveting Fastening

Final process selection is confirmed after reviewing the material, thickness, joint design and finish requirements.

Welded and assembled sheet metal components

PROCESS SELECTION

Material and joint design are reviewed together.

Sheet thickness
Joint geometry
Surface appearance

QUALITY CONTROL

Quality Verified at
Every Critical Joint.

Inspection is integrated throughout welding and assembly to confirm joint condition, dimensional alignment and finished product fit.

Inspection of welded sheet metal assembly

INSPECTION FOCUS

What We Verify

01
Weld Condition

Joint continuity, appearance and specified weld location.

02
Critical Dimensions

Overall geometry, hole position and component alignment.

03
Hardware Installation

Fastener type, position, seating and installation security.

04
Assembly Fit

Panel fit, mating features and final assembly function.

Dimensional Control

Checked against approved drawings

Process Consistency

Controlled joining and assembly sequence

Final Verification

Reviewed before packing and shipment

TYPICAL PRODUCTS

Welded Assemblies Built
for Real Applications.

From protective enclosures to load-bearing structures, we produce sheet metal assemblies that combine accurate fabrication, reliable joining and controlled final fit.

Custom welded sheet metal equipment enclosure
01

PROTECTIVE STRUCTURES

Equipment Enclosures

Welded cabinets and housings designed to protect internal equipment and maintain component alignment.

  • Electrical cabinets
  • Machine enclosures
  • Control housings
Custom welded sheet metal frame and machine chassis
02

STRUCTURAL SUPPORT

Frames & Chassis

Structural assemblies manufactured for strength, repeatable geometry and accurate equipment installation.

  • Equipment frames
  • Machine chassis
  • Support structures
Custom sheet metal brackets and mechanical subassemblies
03

INTEGRATED COMPONENTS

Brackets & Subassemblies

Multi-part fabricated components supplied with hardware, brackets and mating features already assembled.

  • Mounting assemblies
  • Welded brackets
  • Hardware subassemblies

INDUSTRIES WE SUPPORT

Built for Demanding
Industrial Applications.

Our welding and assembly capabilities support products that require structural strength, dimensional consistency and dependable final fit.

From prototype to production Flexible support across different project volumes
Discuss Your Application

01 / MANUFACTURING

Industrial Equipment

Machine guards, equipment frames, cabinets and welded supports.

02 / MOBILITY

Automotive

Structural brackets, battery-related housings and mounting assemblies.

03 / AUTOMATION

Robotics

Robot bases, protective covers, mounting frames and subassemblies.

04 / ELECTRICAL SYSTEMS

Electronics

Control enclosures, equipment panels and hardware assemblies.

05 / MEDICAL EQUIPMENT

Medical Devices

Equipment housings, carts, panels and supporting structures.

06 / ENERGY SYSTEMS

New Energy

Battery housings, power-system cabinets and mounting structures.

START YOUR PROJECT

Ready to Build Your
Welded Assembly?

Send us your drawings and project requirements. Our engineering team will review the materials, joint design, assembly needs and production requirements.

Engineering Review DFM Feedback Fast Quotation

Your files are securely protected and kept confidential.

Please provide your 3D CAD files, 2D drawings, material, sheet thickness, quantity, welding symbols, hardware requirements, surface finish and any critical tolerances. If some details are not finalized, our engineers can review the design and recommend practical manufacturing options.

Our sheet metal joining capabilities include TIG welding, MIG welding and spot welding. The appropriate process is selected according to the material, thickness, joint geometry, strength requirement and desired appearance.

We work with commonly used sheet metals including stainless steel, aluminum, carbon steel and galvanized steel. Welding suitability depends on the alloy, thickness, coating and joint requirements, so material and process selection are confirmed during engineering review.

Yes. We can install self-clinching nuts, studs, standoffs, rivets, rivet nuts, threaded inserts and standard mechanical fasteners according to your drawings and assembly requirements.

Distortion is managed through joint and fixture design, controlled tack welding, balanced welding sequences, appropriate heat input and intermediate dimensional checks. The final method depends on the material, thickness and geometry of the assembly.

Yes. Depending on the material and application, available finishing options may include grinding, polishing, bead blasting, powder coating, painting, plating, anodizing and passivation. Finish requirements should be identified during the quotation stage.

Yes. HordRT supports one-off prototypes, engineering validation builds, low-volume production and repeat orders. Production planning is based on part complexity, assembly requirements, quantity and finishing needs.

Inspection may include weld appearance, joint location, critical dimensions, hole position, hardware installation, panel alignment and final assembly fit. Project-specific inspection requirements can be agreed before production.

Get Quote
Get instant pricing, project lead times, and DFM feedback.
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