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New energy systems and precision manufactured components

NEW ENERGY MANUFACTURING

Precision Components for a Changing Energy World.

Custom tooling and manufacturing support for energy storage, electric mobility and next-generation power equipment—from functional prototypes to reliable production.

  • Tooling & Injection Molding
  • Precision CNC Machining
  • Metal Parts & Enclosures

MANUFACTURING FOR NEW ENERGY

Precision Manufacturing for
New Energy Systems.

New energy products bring together thermal management, electrical insulation, structural strength and reliable assembly. HordRT supports these requirements with integrated tooling and manufacturing—from development parts to repeatable production.

01

Energy Storage Systems

Enclosures, thermal components, connectors and structural parts for stationary and modular storage equipment.

02

Electric Mobility

Precision housings, brackets, busbar supports and molded components for charging and electric-drive applications.

03

Power & Control Equipment

Machined, cast, formed and molded parts for inverters, converters, charging systems and power-control assemblies.

COMPONENTS WE MANUFACTURE

Custom Components for New Energy Equipment.

Manufactured to your drawings, materials and performance requirements—from development parts to repeatable production.

Custom housings, heat sinks, busbars, connectors and structural components for new energy equipment
CUSTOM-BUILT COMPONENTS Metal + Plastic + Silicone
No Standard Catalog Every part is manufactured around your application.

Battery & Power Housings

Machined, cast, extruded and fabricated enclosures for batteries, inverters and control assemblies.

Thermal Management Parts

Heat sinks, cooling plates and thermally efficient housings for compact power systems.

Busbars & Conductive Parts

Formed copper and aluminum parts for dependable current transfer and compact assembly.

Connectors & Insulators

Precision-molded electrical housings, insulators and insert-molded components.

Structural Parts

Mounting brackets, frames and supports for reliable equipment installation.

Seals & Protection

Custom silicone and elastomer parts for sealing, cushioning and environmental protection.

ENGINEERED AROUND PERFORMANCE

Critical Requirements.
Built Into Every Part.

Material, geometry and process decisions are reviewed around the thermal, electrical and environmental demands of your application.

New energy components engineered for thermal, electrical and environmental performance
FUNCTION-FIRST MANUFACTURING

Performance starts before production.

01

Thermal Management

Cooling features, heat-dissipation geometry and thermally suitable materials.

02

Electrical Safety

Insulating materials, controlled clearances and stable insert integration.

03

Sealing & Protection

Consistent interfaces and custom seals for environmental protection.

04

Strength at Lower Weight

Process and geometry balanced for stiffness, impact resistance and material efficiency.

FROM DEVELOPMENT TO PRODUCTION

A Practical Path from Concept to Production.

Each stage is connected by the same engineering review, quality requirements and production target.

New energy component progressing from CNC prototype to validated production part
ONE CONNECTED WORKFLOW

Prototype. Validate.
Produce with confidence.

ENGINEERING REVIEW PRODUCTION SUPPLY
01

Project Review & DFM

We review geometry, materials, tolerances, assembly interfaces and expected volume before manufacturing begins.

02

Prototype Components

Functional parts support early verification of fit, assembly, material behavior and product performance.

03

Tooling & Process Development

Tooling, fixtures and manufacturing parameters are developed around the selected production process.

04

Validation & Inspection

Samples are checked against drawings, critical dimensions and defined assembly requirements.

05

Production & Supply

Approved processes move into repeatable production with inspection and delivery coordination.

Ready to review your project?
Share your drawings and application requirements.

Start a Project

MATERIALS FOR NEW ENERGY COMPONENTS

The Right Material for the Right Function.

Material selection is matched to thermal, electrical, structural and environmental requirements—not selected in isolation.

Al

Aluminum Alloys

LIGHTWEIGHT + THERMAL

Used for housings, heat sinks, cooling components, frames and structural parts.

  • 6061
  • 6063
  • 7075
  • ADC12
Cu

Copper & Conductive Metals

ELECTRICAL CONDUCTIVITY

Applied to busbars, terminals, contacts and formed conductive components.

  • C1100
  • Brass
  • Copper Alloys
P

Engineering Plastics

INSULATION + STABILITY

Selected for connector housings, insulators, covers and precision molded structures.

  • PA
  • PBT
  • PC
  • PPS
Si

Silicone & Elastomers

SEALING + PROTECTION

Used for gaskets, seals, cushions and environmental protection components.

  • Silicone
  • EPDM
  • NBR
Aluminum, copper, engineering plastic and silicone materials for new energy components
MATERIAL + PROCESS ALIGNMENT

Selected around performance, production and finish requirements.

COMMON FINISH OPTIONS
Anodizing Powder Coating Plating Passivation

Material not listed? We work with a broad range of production materials based on project requirements.

Review Material Options

QUALITY & VALIDATION

Confidence Before Production Scales.

Inspection planning begins with the drawing. Critical dimensions, interfaces and process controls are verified before approved parts move into repeatable production.

01

Drawing-Based Inspection

Dimensions and tolerances are checked against approved drawings and project requirements.

02

Critical Feature Control

Sealing surfaces, mounting interfaces, hole positions and functional features receive focused review.

Precision dimensional inspection of new energy components
MEASURE · VERIFY · DOCUMENT

Quality decisions supported by inspection data.

03

CMM & 3D Scanning

Coordinate measurement and blue-light scanning support verification of complex part geometry.

04

Process Documentation

Inspection records and process information support traceability and consistent production decisions.

NEW ENERGY APPLICATIONS

Components for the Equipment
Powering What’s Next.

From stationary storage to power conversion and electric mobility, HordRT manufactures the parts that help new energy systems perform reliably.

Precision components for energy storage systems ENERGY STORAGE

APPLICATION 01

Energy Storage Systems

Housings, cooling components, structural parts and molded interfaces for modular storage equipment.

Discuss This Application
Precision components for power conversion equipment POWER CONVERSION

APPLICATION 02

Inverters & Power Electronics

Machined and cast enclosures, heat-management parts and electrical isolation components.

Discuss This Application
Precision components for electric charging and control equipment ELECTRIC MOBILITY

APPLICATION 03

Charging & Control Equipment

Connector housings, brackets, conductive parts and protective components for charging systems.

Discuss This Application

START YOUR NEW ENERGY PROJECT

Have a Component Ready
for Manufacturing Review?

Share your drawings, material requirements and application goals. Our engineering team will review the part and recommend a practical path from prototype to production.

  • ✓DFM and material review
  • ✓Prototype to production support
  • ✓Multi-process manufacturing

FAQ

New Energy Manufacturing
FAQs.

Practical answers about materials, processes, quality and production supply for new energy components.

Still evaluating your new energy project?

Send your CAD files, material, quantity and critical requirements. Our engineering team will review them and respond with the next steps.

Get a Quote
What new energy components can HordRT manufacture?

We manufacture housings, covers, brackets, cooling and fluid-management components, structural parts, electrical protection parts and custom assemblies for energy storage, power conversion and charging systems.

Which manufacturing processes are available?

Our capabilities include rapid tooling, plastic injection molding, CNC machining, die casting, aluminum extrusion, sheet metal fabrication, silicone compression molding, finishing, inspection and assembly.

Can you support prototypes before production?

Yes. We support prototype parts, functional samples, bridge tooling and production tooling so fit, sealing, thermal interfaces and assembly requirements can be checked early.

How do you manage critical dimensions and sealing requirements?

Critical dimensions, datums, flatness, sealing surfaces and assembly interfaces are reviewed during DFM and verified through documented inspection plans and measurement reports.

What information should we provide for a quotation?

Please share 3D files, drawings, material requirements, estimated quantity, finish, tolerances and application details. This allows our engineers to recommend the most practical process.

Can HordRT support repeat production and global delivery?

Yes. Approved processes are carried into repeat production with quality control, traceability, packaging and delivery coordination for global customers.

Get Quote
Get instant pricing, project lead times, and DFM feedback.
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